Cooling Tower and Chiller Systems for Industrial Applications

The housing panels and water basin are built of fiberglass reinforced plastic ensuring rust free, long-term performance even under of the most severe environmental conditions.The KR Products Cooling Tower provides quick and easy installation. Job site assembly is simplified by the modular design of all components. Aerodynamically designed propeller-type fan blades are used to conserve power and assure quiet operation. Fan motor is weather proofed and totally enclosed providing a more efficient long-term performance.

• Quick and Easy To Install

• Aerodynamically Designed

• Propeller Type Fan Blades

• Industrial Rated and Proven

• High Heat Transfer Efficiency

• Non-rusting FRP Casting and Basin with a Streamline Look

Design Features

The non-rusting FRP casing and basin, circular in shape, eliminates special installation requirements.  Prevailing wind directions will not affect tower performance.

Casing: Easy access through casing simplifies cleaning.  Individual fiberglass panels are stainless steel bolted together for periodic wash down and general clean up. The CTS FRP Cooling Tower is designed for durability and long life even under the most severe environmental weather conditions.

Fan Blades: Aerodynamically designed propeller type fan blades are used to conserve power and assure quiet operations. CTS models CT-8 through CT-30 feature a factory balanced ABS plastic blade. CTS models CT-40 and above feature an all aluminum alloy adjustable fan.

 Fan Drive: CTS models CT-8 through CT-200 have direct drive fan motors. CTS models CT-225 and larger feature a unique belt drive, designed to reduce noise levels, with optional gear drives.

Water Distribution System:CTS models CT-8 through CT- 60 use an ABS plastic sprinkler with stainless steel shaft. CTS models CT-70 and above use an aluminum alloy sprinkler head. Both types of sprinkler head require little or no head pressure loss and minimum maintenance.

Inlet Louvers: Non-rusting PVC plastic mesh provides easy access to sump while preventing foreign objects from entering water basin.

Ladder: Provided for maintenance and inspection accessibility to fan and sprinkler systems.  (Models CT-40 and above.)

Fill Material: Honeycomb heat-embossed PVC is formed to permit high heat transfer efficiency.  The CTS fill is suitable for operation with inlet water temperatures of 125° F.  For higher temperatures, contact your representative for quote.

A. The fan motor is weather-proofed and totally enclosed allowing for less noisy and more efficient long-term performance.

B. The sprinkler pipes are sturdy PVC material pierced with closely spaced holes allowing thorough distribution of water in a rotating spray covering the entire surface of the filler.

C. The round design permits maximum air intake regardless of wind direction.

D. Efficient operation results from the smooth pumping of re-circulated water through the stand pipe and up into the sprinkler pipes.

E. Housing panels and water basin are built of fiberglass-reinforced plastic ensuring rust-free long-term performance even under the most severe environmental conditions.

F. The efficiently designed PVC filler creates a surface area that allows for maximum dispersion of water and creates a superior cooling effect.

G. A large-capacity, durable water basin constructed from rustproof fiberglass reinforced plastic guarantees low maintenance and long-term operation.

H. A large diameter outlet pipe draws a constant supply of cooled water from the basin to serve the facility.

A cooling tower and chiller system is a highly efficient solution designed to remove heat from industrial processes, commercial facilities, and large-scale operations. At KR Products Inc., we provide advanced systems engineered to deliver reliable performance, energy efficiency, and long-term durability.

A properly designed chiller with cooling tower setup ensures consistent temperature control by combining two powerful technologies chillers that absorb heat and cooling towers that release it into the atmosphere. This integrated approach is widely used across industries where precise cooling is critical.

What Is a Chiller with Cooling Tower System?

A chiller with cooling tower system is a closed-loop cooling solution where both components work together to maintain optimal temperatures.

• The chiller removes heat from water or process fluid

• The cooling tower rejects that heat into the atmosphere

This continuous cycle ensures efficient heat transfer and stable operation.

In industrial systems, the chiller absorbs unwanted heat from equipment or processes, while the cooling tower dissipates that heat through evaporation and airflow.

How Cooling Tower and Chiller Work Together

The operation of a cooling tower and chiller system follows a simple but highly effective cycle:

1. The chiller produces chilled water to absorb heat

2. Heat is transferred to a separate condenser water loop

3. Warm water is sent to the cooling tower

4. The cooling tower removes heat through evaporation

5. Cooled water is returned to the chiller

This cycle allows large facilities to maintain temperature control efficiently and continuously.

Benefits of Using a Chiller with Cooling Tower

Installing a chiller with cooling tower system provides several advantages:

High Energy Efficiency

Cooling towers use evaporative cooling, reducing energy consumption compared to air-cooled systems.

Consistent Cooling Performance

Maintains stable temperatures even in demanding industrial environments.

Scalable Design

Systems can be expanded with multiple chillers and towers to meet growing capacity needs.

Reduced Operating Costs

Efficient heat rejection improves chiller performance and lowers energy bills.

Longer Equipment Life

Balanced systems reduce strain on components, increasing durability and reliability.

Applications of Cooling Tower and Chiller Systems

A cooling tower and chiller combination is widely used in:

• Manufacturing plants

• Chemical processing industries

• Food & beverage production

• Data centers

• HVAC systems for large buildings

• Power generation facilities

These industries rely on integrated cooling systems to maintain process efficiency and prevent overheating.

Types of Chiller Systems Used with Cooling Towers

Water-Cooled Chillers

• Most commonly used with cooling towers

• Higher efficiency for large-scale operations

Air-Cooled Chillers

• Do not require cooling towers

• Suitable for smaller or standalone applications

For large industrial setups, water-cooled chillers paired with cooling towers provide superior performance and energy savings.

Why Choose KR Products Inc. for Cooling Tower and Chiller Systems?

KR Products Inc. delivers high-performance cooling tower and chiller solutions tailored to your operational requirements.

• Custom-engineered system designs

• Durable and corrosion-resistant materials

• Energy-efficient configurations

• Reliable performance in demanding environments

• Expert support and system integration

Our systems are built to maximize efficiency, reduce downtime, and ensure long-term operational success.